revosol pvc free plastisol

Revosol™-PVC Free Plastisol

User Friendly Innovation

Patented Green Technology

American Precoat Group specializes in innovative closure and packaging technologies. As a market leader in sealing compounds for plastic and metal closures, the company sets standards for innovation, quality, and reliability. American Precoat Group brings “REVOSOL®” – the world’s first Food Grade PVC Free Plastisol made out of true Polyolefins. This is an initiative from the group to be in line with the forthcoming regulatory compliances for various products in the Food and Beverage industry. Environmental concerns such as Health and Safety, Sustainability, and tougher food and beverage laws which are on the verge of prohibiting the usage of carcinogenic monomers like vinyl chloride in the Food and beverage packaging chain prompted us to develop PVC-free food-grade plastisol.

REVOSOL® comes as a complete system comprising the following

  • N-Sol–Food Grade PVC Free Plastisol
  • American Precoat RU201SM-PVC Free Adhesive Lacquer
  • American Precoat RU3176-04–Anti-Corrosive Basecoat

N-SOL in comparison to PVC Plastisol has the following added advantage

  • It has a very good pot life. The viscosity is stable even after storage for a long duration.
  • The Shore hardness of N-Sol varies between 60 to 85, Shore ‘A’.
  • Specific Gravity of the cured film can also vary from 0.45 kg/cm2 to 0.9 kg/cm2
  • Like PVC Plastisol, the PVC Free Plastisol is also 100% solids.
  • It is also very low on Carbon Footprints.
  • The overall global migration values of N-Sol are much lower in comparison to PVC Plastisol’s.
  • Suitable for all types of Food packs and processes.
  • Low opening torques are the unique feature of N-Sol by its chemical backbone.
  • N-Sol can be applied on the existing PVC Plastisol Lines, thus no additional capital cost.

Internal Lacquers

  • Two coat system for Lug caps which is totally PVC Free.
  • Single coat PVC Free system for Crown corks and ROPP closures.
  • PVC Free Adhesion Lacquer compatible with all three variants of N-Sol, Food Grade PVC Free Plastisol.
  • Suitable for all food types and processes including very aggressive food packs like Gherkins.
  • The lacquer system passes the 15-day Sodium Metabisulphite Test, the severest test for aggressive packs, and the results are better than the existing Lacquer system for PVC Plastisol.


REVOSOL® finds its application in the packaging industry where it can be used in Lug Caps, Crowns, and ROPP closures as gaskets.

Commercial trials were already completed at a line speed of 400 caps/min without any modifications during the application of the REVOSOL® system on the existing PVC Plastisol lines. For specific details please contact us, we will be glad to help You.